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Surface One™

Thermal Spray Coating Machine

Surfarce One is the world’s first coating machine. Surface One offers up to three spray processes, combined with a powder feed technology, spray gun and a handling system, it is delivered as a single compact machine. With a footprint 20% less than a comparable thermal spray system, the production output per square unit on your floor space will increase. Surface One reduces installation time with 80% thereby reducing disruption on the shopfloor and advancing startup. Part loading and unloading is designed more maximum efficiency and minimal operator exposure. To enable standardized coatings, Surface One guarantees coating reliability and reproducibility across multiple locations worldwide. Optimized air flow and exhaust result in a cleaner shop environment.

As the world's first coating machine, Oerlikon Metco's Surface One™ brings a fresh approach to thermal spray application technology.

  • Choose up to three of these spray processes in one coating machine.
  • Designed for batch production
  • Wide choice of gun and part handling
  • Up to four, single-hopper powder feeders with rotary disk design that can be operated independently or simultaneously
  • Compact footprint uses less of your valuable shop floor space
  • Faster installation and commissioning compared to other advanced thermal spray systems, thereby reducing shop floor disruption
  • Readily relocates in weeks instead of months, if needed
  • Exceptional safety features protect personnel and equipment
  • A cleaner, safer operating environment as a result of a more efficient air flow design
  • Cabin door configuration that allows for highly efficient part loading and unloading from the front or from overhead
  • Our new Clarity™ user interface that significantly improves productivity and efficiency
  • Reconfigurable, should your needs change
  • Gun manipulation by medium or large sized ABB or FANUC robots
  • Process diagnostic equipment