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Surface Platforms: Surface One™ and Surface Two™

Scalable. Smart. Ready for the Future of Thermal Spray.

As the world's first standardized thermal spray coating machine, Oerlikon Metco’s Surface One™ revolutionized the industry with its compact, modular design and process reliability. Now, the vision expands with Surface Two™ — delivering the same industry-leading performance for larger parts and broader applications.

Surface Platforms: Surface One™ and Surface Two™

Surface Two and Surface One

One Platform. Two Sizes. Same Power.

Key Features

Up to Three Thermal Spray Processes in One Machine
Integrated Turnkey Solution
  • Each machine integrates spray gun, part and gun handling, and process control within a compact, unified footprint. It includes up to four single-hopper powder feeders with a rotary disk design, operable independently or simultaneously. An optimized airflow system promotes a cleaner, safer operating environment.
Compact & Efficient Footprint
  • Surface One reduces shop floor footprint by 20% compared to traditional systems.
  • Surface Two significantly expands part handling capacity while preserving a compact footprint. Its versatile cabin door design enables efficient part loading and unloading from both the front and overhead, streamlining workflow and minimizing operator effort.
Fastest Commissioning and Installation
  • Delivered as a skid-mounted unit for rapid deployment — typically operational in weeks, not months.
Clarity2™ User Interface
  • Boost productivity with intuitive operation, recipe management, and smart diagnostics.
Future-Ready Architecture
  • Equipped with the MultiCoat5™ controller
  • IIoT-ready with embedded Metco Insights
  • Automation-friendly with support for robotic handling

Designed for

  • Aerospace
  • Power Generation
  • Automotive
  • Medical & Semiconductor Applications
For more information or to explore which Surface Platform variant is right for your operation, contact your Oerlikon Metco Account Manager.

 

Platform Configuration

Surface One

Surface One K2

Surface Two

Surface Two K2
Part Size max. mm Ø1000
Height 800		 Ø600
Height 600		 Ø2000
Height 1500		 Ø1000
Height 1200
Part Weight max. kg 1000 500 5000 500
Gun Handling        
ABB IRB 2600 ■ ■    
ABB IRB 4600 / Fanuc M710iC ■ ■ ■ ■
Part Handling        
Robax 500 ■   ■  
Robax 1000 ■   ■  
Robax 1000-12 Satelite     ■  
UT 1000     ■  
UT 5000     ■  
K2 Robax 500   ■   ■
K2 Robax 1000   ■   ■
Thermal Spray Processes        
Process Controller MultiCoat5
APS 1C or 3C ■ ■ ■ ■
HVOF-GF or LF ■ ■ ■ ■
CPS ■ ■ ■ ■
Feeders Single Pro Feeder family (volumetric, gravimetric, with or without heating)
Gun Cooling Integrated heat exchanger, dual circuit for both plasma and high velocity oxy fuel process (flow control,
pressure control, water temperature, conductivity sensor for APS circuit)
Chiller Optionally available
Dust Collector Optionally available
Diagnostics Optionally available (Accuraspray 4.0 / Pyrometer)
Machine Dimensions 6030 L x 3500 W x 2580 H 6900 L x 4620 W x 3180 H

 

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Contact

Oerlikon Metco (US) Inc.; 1101 Prospect Avenue, Westbury, NY, 11590, United States

© Copyright 2025 OC Oerlikon Management AG

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