and additive manufacturing.
reliability of heavily stressed components Reduced manufacturing costs in both metal and plastic processing Oerlikon Balzers' renowned surface solutions for tools and components are highly regarded in
tools in window manufacturing High performance PVD coatings for reliable forming processes, extended tool life and certified component quality.
Tool manufacturers and end users benefit from increased tool life, maximum precision and higher productivity in the manufacturing process.
Advanced Coating for High-Temperature Oxidation and Wear Resistance BALORA™ TECH PRO for enhanced efficiency, reliability, and extended service life of your critical components Original equipment manufacturers
Tool: Ballnose endmill D8*R4*L75 Workpiece: 1.2738HH 40CrMnNiMo8-6-4 Cutting data: vc = 200 m/min f = 3500 mm/min ae = 0.15 mm ap = 0.1 mm Oil cooling Target: Machining time: 1000 min Source: Tool manufacturer
for endmills Tool: Carbide endmill D = 6 mm Workpiece: 42CrMo 147~241HB Cutting data: Machining time ~4 hours vc = 150 m/min f = 0.2 mm/r ae = 0.6 mm ap = 6 mm Dry Source: Cutting Lab test – Tool manufacturer
Solid end mill Ø 6 EMT100 carbide Workpiece: Graphite Cutting data: f = 22000 mm/min rpm = 42000 1/min ap = 6 mm Benefit: 40% longer tool service life compared to competition Source: European tool manufacturer
GF 20 Sandwich PKD M.TAC Tool costs per part: 1,20 € Total costSavings 85%Tool costs per part: 0,19 € P ro du ce d pa rt s DOMINO coatings DLC/carbon coatings components M.TAC Source: German tool manufacturer
Workpiece: Steel 1.2379, X155CrVMo121 (AISI D2, JIS SKD11) 55 HRC Cutting data: vc = 180 m/min fz = 0.15 mm/tooth ap = 0.05 mm ae = 0.05 mm Dry Benefit: Increased tool life Source/Customer: Tool manufacturer
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