Remscheid, June 27, 2018 – Whether in automotive engineering, sports and leisure or in the manufacture of furniture, polyurethane has become an integral part of our everyday lives. As versatile as the applications, as complex are the respective processes in production. The precision gear pumps presented by Oerlikon Barmag at this year's PU China from August 1 to 3, 2018 in Shanghai (Hall 1, Booth 264) convince with customized solutions for even the most demanding tasks in the chemical industry, increased productivity and service life.
The metering pump series for chemical applications is available with volumetric outputs ranging from 0.05 - 200 cm³/ revolution. This series is characterized by short flow channels.
High-speed pumps for versatile PUR applications
Pumps for every application
Oerlikon Barmag pumps reliably handle demanding processes in PUR applications, in the chemical, plastics and paint and dyes industries. One of the biggest challenges is metering poorly-lubricating media. With the GM and GA ranges and the corresponding components, Oerlikon Barmag supplies the optimum equipment for the relevant applications. The high-speed pump in particular fulfills the expectations of the chemical industry with its sealed product space.
High-speed metering pump with sealed product space
The high-speed metering pump has been especially developed for metering poorly-lubricating media. “The high-speed pump is particularly advantageous in the chemical industry, which conveys aggressive acids”, reports Thorsten Wagener, the salesman responsible for industrial and chemical application pumps at Oerlikon Barmag.
The main advantage of the pump is the sealed product space. The space within the pump that comes into contact with the media is therefore limited to the area around the gears. The external, ball-bearing support points in the high-speed pump are externally lubricated, hence ensuring that the product to be metered does not cause damage as a result of poor lubrication. This extends the lifespan of the pump considerably.
Furthermore, the enlarged speed range (30 - 500 rpm) permits a large application range for which several pumps of varying sizes have had to be used to date. This cuts back on conversion times, while simultaneously reducing spare parts inventories. With its low weight of 1.4 kg, the compact pump (ø65mm) promises both considerable space savings and less wear on the machine.
GM range under the most challenging conditions
The pumps in the GM and GA series provide precision metering with low-pulsation feeding of the conveying medium. The multi-stage GM pump conveys low-viscosity media (i.e. 250 bar, 100 mPas) even under high pressure and in the most challenging conditions. The square design from the proven GM series is the standard pump for many metering tasks. The development of the multi-stage pump expands the applications range for the GM series considerably. The round 2-stage GM pump has been developed especially for use in high-pressure technology. It masters the particular challenge of conveying small throughputs with low viscosities. The pump is perfect for 0.05 through 20 cm³/rev feed sizes and is excellently suited for use in high-pressure machines for PUR molded parts, foam slab stock, refrigeration unit insulations and sandwich panels, for example.
GA series pumps for high-viscosity media
Manufacturing companies are constantly facing the challenge of making their products and processes more efficient. Oerlikon Barmag has supplemented the tried-and-tested GM range with the GA series, developed especially for the challenging conveying of high-viscosity media. The GA series pumps are available for conveying volumes of between 1.25 – 30 cm³/rev (0.6-144 l/h). They have been designed for pressures of up to 200 bar, for viscosities of up to 1,500 Pas as well as for temperatures of up to max. 225°C. With this range of pumps, Oerlikon Barmag offers its customers tailor-made solutions for technical processes in which high-precision and even metering is of paramount importance.
The drum pump – conveying and metering using a single unit
With the drum pump, the Oerlikon Barmag pump specialists have created a pump designed specifically for conveying and metering high-viscosity materials such as adhesives, silicones and other high-viscosity materials from drums and other large containers and for pressures of up to 250 bar. Its special features not only include the fact that it removes high-viscosity materials from the drum, but that it also meters the medium directly without any additional interim stops.
Gear pump and drum follower plate are aligned to each other so that the plate can effortlessly reach the bottom of the container, hence leaving a very low residue of < 1%. “This has a positive impact on both the material costs and the production process”, sums up Thorsten Wagener. The metering, which to date has been carried out in two steps requiring scoop-piston and metering pumps, can now be merged in into a single unit with the drum pump.