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Solutions for DTY production

Ever since manmade fibers were created, man has been attempting to give the smooth, synthetic filament a natural fiber-like character.

Texturing is a finishing step that transforms the POY supply yarn into DTY and hence into an attractive and unique product.

Apparel, home textiles, automotive – there are countless applications for textured yarns manufactured on Oerlikon Barmag machines. Correspondingly specific are the demands made on the yarns used.

During texturing, pre-oriented yarn (POY) is permanently crimped using friction. As a result, elasticity and heat retention are increased, the yarn receives a pleasant handle, while thermal conduction is simultaneously reduced.

With the new eFK EvoSmart machine generation, we are setting new standards for highly efficient texturing processes. Intelligent technologies and energy-efficient components offer you multiple benefits.

eFK EvoSmart – The new benchmark for efficiency and quality

25% less energy consumption per kilogram of yarn thanks to:

  • Innovative EvoHeater heating technology and optimized processes
  • Single-converter-controlled, energy-efficient Smart Godets
  • IE5 motor technology that already meets future efficiency and performance requirements today
  • Reduced heat dissipation for lower cooling requirements for the building

50% less maintenance thanks to:

  • New EvoHeater heating technology with significantly reduced contamination
  • Doubled maintenance intervals with consistent performance
  • Faster and easier cleaning, saving both time and personnel resources and eliminating the need for chemical cleaning agents

Your advantage: Up to 15% lower conversion costs

The combination of energy savings and reduced maintenance costs lowers your operating costs in the long term – and increases your competitiveness. You benefit from

  • higher margins
  • more production time
  • future-proof technology

FiberGuard - intelligent online quality monitoring

FiberGuard is the new name for the proven quality monitoring system from Barmag and Neumag - for seamless quality control in real time.

Your advantages at a glance

  • One system for both machine and quality control
  • Seamless monitoring of every yarn position
  • Classification in A, B or C quality
  • Detection of tension peaks, CV values and limit value violations
  • AIM4DTY-capable for maximum process intelligence (optional)
  • FiberGuard is upgradeable with atmos.io, Barmag's basis for all digital solutions

FiberGuard detects tension deviations regardless of their cause - and thus ensures the quality of every single centimeter of yarn.

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