Surface One The First Thermal Spray Coating Machine – Surface One™ incorporates three spray processes, spray gun, part handling systems and powder feed technology into one compact machine. Benefit from improved reliability and reproducibility, higher production availability, increased mobility and be ready for the smart factory of the future.

Surface One
  • Maximum reliability and availability
    Reduce costly rework and maintenance.
  • Intuitive user interface and operator guidance
    Eliminate errors and boost productivity
  • Standardized and modular design
    Faster production start-up and higher upgrade flexibility
  • Quick and easy relocation
    Ensure your production flexibility and reduce downtime
  • Compact construction
    Fits into a shipping container; 20% less floor space.
  • Improved health and safety
    Safe access to auxiliary systems and reduced dust
Surface One - The Thermal Spray Coating Machine

See the video on how Surface One can improve your thermal spray process


Surface One - Compact Design

Everything you need in one compact unit

  • The coating module houses up to three thermal spray systems including gun handling, part handling, up to 4 powder feed lines and the exhaust system.
  • The process module in the back contains all auxiliary systems such as electrical controls, gas management, power supply and a heat exchanger with high-pressure pumps.

Small footprint – high flexibility

  • Surface One occupies 20% less of your shop floor space compared to a conventional system.
  • The machine fits into a shipping container and is quickly relocated from one location to another.
  • Surface One is installed within a few days instead of months thereby reducing downtime significantly. 
Surface One - Small Footprint
Surface One - Safe and Efficient Part Handling

Safe and efficient part handling

  • Surface One can be run with major robot brands and offers a wide range of part handling options.
  • Easily access the part handling area from the front and reduce operator exposure to the coating area.
  • Load heavy parts with a lift truck or overhead via a crane and protect the health and safety of operators.

Reduced dust, increased safety

  • The innovative airflow design of Surface One minimizes dust build up which reduces cleaning requirements and contributes to operator safety.
  • Minimizing the distance between air inlet and outlet and an exhaust hood based on vortex technology ensure a laminar airflow and optimize capturing of any overspray.
Surface One - Innovative Airflow

Take a modular approach

  • The modular design with plug-in interfaces ensures new hardware and process can be installed quickly and efficiently, with minimal downtime
  • Protect your investment with a system that meets your needs now and can be readily modified to meet your future needs

Improved usability and productivity

  • The Clarity user interface reduces complexity and focuses on the information relevant to the task.
  • Key indicators are visible from a distance so operators can multitask and spend their time more effectively.
  • Step-by-step instructions guide the operator through the entire process eliminating operating errors, improving productivity and minimizing training efforts.

Surface One - User Interface - Improved Usability

Surface One - Ready for Industry 4.0 and IIoT

Stay in control and move ahead

  • Quickly scale up and replicate production by simply transferring coating recipes and operating configurations from one machine to the next.
  • Clarity seamlessly integrates into your production environment to increase productivity.
  • Industry 4.0 and IIoT features provide real-time status information about the manufacturing process and system health.
  • Clarity diagnoses system performance and informs you when maintenance is needed or a malfunction occurs.


reddot award 2018 - product design

reddot award: product design

Industrial Design Excellence Award 2018

International Design Excellence Awards (IDEA)

“Breaking the mould in regard to design in order to enhance the effectiveness and user-friendliness of the technology — this has been superbly achieved by Surface One.” - Red Dot Design Award July 2018