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Plastic Processing High quality demand for excellent surface quality

Plastic Processing

Problem so far:
Slight corrosion in hard-to-reach places despite TiN / CrN. Scratches caused while cleaning the mould – difficult or impossible to remove. Disadvantages: Multiple stripping and recoating or new hard chrome-plating, elaborate maintenance required.

Plastics surfaces with high surface quality. The product quality is priority number 1.

  • Increased surface hardness improve the mirror polished surface
  • Cost efficient production
  • Improved cycle times

Clicking on the below items leads you to the “applications” section of this website, where you can find further information


Washing machine

Requirements:

  • Improved production efficiency and reliability
  • Reduced scrap costs
  • Productivity gain in the magnitude of 40%
  • Cycle time improvement

Solution BALITHERM® PRIMEFORM.
For noticeably improved demoulding, optimised process reliability, enhanced component quality. Highly improved stability around the Sharpe cavity edges, prevent edge out breaking when mirror polished after treatment.

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Electronic cubicle

Requirements:

  • Improved production efficiency and reliability
  • Reduced scrap costs
  • Productivity gain in the magnitude of 60%

Solution BALITHERM® PRIMEFORM.
For noticeably improved demoulding, optimised process reliability, enhanced component quality.

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Designer plastics

Requirements:

Problem was out gassing from the PE which sticks to the EDM surface.
All mould sliding parts was greased which increase the need for mould service.

Solution BALINIT® CROMA in the cavity area to prevent residue sticking to the cavity area. BALINIT® DLC on all ejectors so that no lubrication in needed in the mould. Service interval extended from 1 time per month to 3 month. Mould cleaning time reduces with 50% only acetone is needed for the cavity area.

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