AM Metal

Laser Powder Bed Fusion of Metals (PBF-LB/M), also known as Selective Laser Melting (SLM), is a powder based additive manufacturing process. It can manufacture complex metal prototypes or series parts rapidly and without any tooling.

Components manufactured by laser melting can be heat treated, welded and reworked with typical processing methods.

Oerlikon AM supports an extensive portfolio of standard Additive Manufacturing (AM) component materials. Our dedicated Applications Engineering Team will support you in choosing and implementing the most appropriate AM materials and processes as you develop your AM components.

Our engineers will help you transform your ideas into a production component. Contact us to find out more about metal additive manufacturing from Oerlikon AM.

Materials

All material properties have been shared for reference purposes only and are not sufficient to design or certify parts. No warranty or guarantee is made against these results. Properties may be developed and optimized based on application specific requirements.

  • AlSi9Cu3

    Characteristics

    • High thermal conductivity
    • Good strength with good chemical resistance
    • Good high-temperature strength
    • Combination of Si and Cu ensure the high mechanical strength

    Mechanical proporties

    Material Characteristics

    Unit

    As Built

    Testing at elevated temperature 250°C

    Tensile strength Rm

    MPa

    380 ± 40

    160 ± 10

    Yield strength (Rp 0,2%)

    MPa

    200 ± 40

    130 ± 10

    Elongation at break A

    %

    2,5 ± 1,0

    28 ± 5

    E-Modulus E

    GPa

    62 ± 10

    200 ± 40

    Density

    g/cm³

    ca. 2,7

    ca. 2,7

  • AlSi7Mg

    Characteristics

    • Precipitation-hardening high-strength aluminum alloy with main alloying elements silicon and magnesium
    • Very good mechanical properties and therefore also used in highly stressed components
    • Subsequent mechanical processing is easily possible
    • Sufficient corrosion resistance and excellent weldability
    • Alloy is used to prevent solidification cracks in weldments.

    Mechanical proporties

    Material Characteristics

    Unit

    As Built

    Heat-treated T6

    Tensile strength Rm

    MPa

    410 ± 50

    330 ± 20

    Yield strength (Rp 0,2%)

    MPa

    270 ± 50

    260 ± 30

    Elongation at break A

    %

    5 ± 3

    10 ± 3

    E-Modulus E

    GPa

    70 ± 15

    70 ± 15

    Hardness (DIN EN ISO 6506-1)

    HBW

    ca. 111

    ca. 96

  • AlSi10Mg

    Characteristics

    • Very high stability
    • High hardness
    • Excellent dynamic strength
    • Due to the high cooling rates during the construction process, the mechanical properties of the manufactured components are better than in the corresponding casting process
    • Material is ideal for applications requiring a combination of good mechanical properties and low weight
    • Components can be heat-treated, machined, eroded, welded, micro-blasted, polished, and coated
    • Possible to modify the mechanical properties of the manufactured components by applying T6 heat treatment (elongation of the components will be improved)

    Mechanical proporties

    Material Characteristics

    Unit

    As Built

    Heat-Treated T6

    Tensile strength

    MPa

    410 ± 40

    325 ± 20

    Yield strength (Rp 0,2%)

    MPa

    240 ± 40

    220 ± 20

    Elongation at break

    %

    5 ± 2

    9 ± 2

    E-Modulus

    GPa

    65 ± 5

    65 ± 5

    Hardness (DIN EN ISO 6506-1)

    HBW

    120 ± 5

    -

  • AlSi12CuNiMg

    Details following

  • AlMgSc - Scalmalloy ®

    Characteristics

    • Aluminum lightweight alloy specifically designed for aerospac
    • Due to the addition of magnesium, scandium and zirconium it possesses significantly improved strength properties compared to conventional casting alloys
    • The specific strength of this material, this means the relation of strength to density, is comparable with titanium
    • High toughness is achieved which is particularly advantageous for safety-critical applications
    • By means of a precipitation hardening out of a supersaturated solution of Al3Sc(+Zr)-phase, a considerably higher strength of the components is achieved
    • Alloy features an excellent weldability and an exceptional high corrosion resistance

    Mechanical proporties

    Material Characteristics

    Unit

    Heat-treated

    Tensile strengh Rm

    MPa

    495 ± 5

    Yield point (Rp 0,2%)

    MPa

    469 ± 10

    Elongation at break A

    %

    13 ± 3

    E-module

    GPa

    70 ± 5

    Hardness

    HBW

    ca. 139

    Density

    g/cm³

    ca. 2,70

Applications

Tool inserts • Injection molding tools • Seat belt buckles • Orthopedic braces • Crankshafts • Transmission housings • Engine blocks, engine parts • Cylinders, cylinder heads • Gas turbines • Pumps • Valves • Brackets

Manufacturing Samples

Manufacturing Samples
  • Designation: Oil filter housing
  • Material: AlSi10Mg Production
  • Time: 3 working days

Manufacturing Samples

Manufacturing Samples
  • Designation: Valve Component
  • Material: AlSi10Mg
  • Production Time: 4 working days
  • Application Area: Ariane 5 ME Launcher by Astrium

Details

  • Delivery time: 3 to 6 working days
  • Quantity: Individual Parts to Series Production
  • Materials: 41
Machines
  • 2x Concept Laser M2 (1 kW)
  • 3x Concept Laser M2 (2x 400 W)
  • 1x Concept Laser M2 (300 W)
  • 1x Arcam Q20
  • 1x EOS M270 (200 W)
  • 3x EOS M280 (400 W)
  • 12x EOS M290 (400 W)
  • 5x EOS M400 (1kW)
  • 4x Trumpf TruPrint 1000 (200 W)
  • 3x Trumpf TruPrint 3000 (500W)
  • 3x SLM280HL (400 W)
  • 1x SLM280HL (2x 400 W)
  • 1x SLM125HL (400 W)
Production Locations
  • Magdeburg (Germany)
  • Munich/R&D Center (Germany)
  • Kennesaw/Atlanta (USA)
  • Charlotte (USA)
keyboard_arrow_up